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How complicated is the production of honeycomb hyperbolic aluminum composite panels?

2023/02/18

HLCALUMINUMaluminum composite panels manufacturers

Author?: HLCALUMINUM?–?Aluminum Composite Panels Manufacturers & Suppliers

The shape design of the aluminum veneer can not only produce complex hyperbolic patterns, but also aluminum honeycomb panels can be produced and processed into hyperbolic patterns. It is necessary to understand that the structure of the hyperbolic aluminum-aluminum honeycomb panel is composed of three parts: the aluminum alloy panel, the aluminum alloy bottom plate and the aluminum honeycomb core. It is not as easy to produce and process a hyperbolic aluminum alloy panel as a single-sided aluminum alloy panel. Not only does it ensure the surface The flatness of the aluminum-aluminum honeycomb panel must also be ensured. In the aluminum veneer manufacturing industry, there are many companies specializing in the production of aluminum-aluminum honeycomb panels, but it is well known how difficult the production of hyperbolic aluminum-aluminum honeycomb panels is.

The production process of the panel and bottom plate of the hyperbolic aluminum-aluminum honeycomb panel is similar to that of the hyperbolic aluminum veneer in the sheet metal part, but it is necessary to fully consider the assembly and installation in the middle and late stages, so it is necessary to have a high degree of precision in the production and processing of the specifications Technical specifications, processing precision must be controlled within ± 2mm. If the accuracy deviation is relatively large, there will be a great impact in the later installation process. The final technological process of sheet metal processing is to assemble aluminum alloy panels, aluminum honeycomb cores, and aluminum bottom plates. This whole process is also called the "composite molding" link, resulting in the "sandwich" structure of aluminum-aluminum honeycomb panels.

However, in order to ensure the quality of double-curved aluminum-aluminum honeycomb panels, mold-out processing is generally adopted. How to ensure the processing precision and production of molds are the key factors that affect the quality of double-curved aluminum-aluminum honeycomb panels. During the production process of hyperbolic aluminum honeycomb panels, a composite technology at room temperature is adopted, that is, the component adhesives are adjusted according to the proportion, and then the prepared double-set adhesives are evenly scraped on the aluminum The composite surface of the bottom aluminum alloy plate of the panel, and then add a honeycomb core, place it on the mold in the form of aluminum alloy panel + aluminum honeycomb core + aluminum alloy bottom plate, then cover the surface with a sub-film, and seal the film around it with adhesive tape Sex, and then carry out vacuum pressure, and wait until the adhesive is completely dry. It can be seen that the whole process of manufacturing hyperbolic aluminum-aluminum honeycomb panels is very troublesome.

If the refractive index of the double-curved aluminum-aluminum honeycomb panels required by the customer is different, the independent manufacturer of the aluminum veneer may cost a lot. Therefore, the hyperbolic aluminum-aluminum honeycomb panel is a test of the technical level of the enterprise, but to be honest, the large-scale mass production of the hyperbolic aluminum-aluminum honeycomb panel is relatively difficult. Hyperbolic aluminum veneer,.

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