Main Characteristics
Wood-Plastic Composites (WPC) are based on high-density polyethylene and wood fibers, which determine certain properties akin to both plastics and wood.
1.Excellent Processing Performance: Wood-plastic composites contain plastics and fibers, allowing them to be processed similarly to wood. They can be sawed, nailed, and planed using woodworking tools, with nail-holding capability significantly superior to other synthetic materials. Mechanical performance exceeds that of wood. Nail-holding strength is generally three times that of wood and five times that of particle board.
2.Good Strength Performance: With plastics as a component, wood-plastic composites exhibit good elasticity modulus. Furthermore, the inclusion of fibers and thorough mixing with plastics provide physical and mechanical properties comparable to hardwood, including resistance to compression and bending. Their durability is notably better than ordinary wood materials, with surface hardness typically 2 to 5 times that of wood.
3.Water and Decay Resistance, Long Service Life: Compared to wood, WPC materials and products are resistant to strong acids and alkalis, water, and corrosion. They do not harbor bacteria, are resistant to insect infestation, and do not promote fungal growth. Their service life can exceed 50 years.
4.Excellent Adjustability: Through additives, plastics can undergo polymerization, foaming, curing, and modification, allowing for adjustments in density, strength, and meeting specific requirements such as anti-aging, antistatic properties, and flame resistance.
5.Environmental Benefits: The greatest advantage lies in recycling waste materials, enabling 100% recyclability. They are biodegradable and do not contribute to "white pollution", making them truly green and environmentally friendly products.
6.Wide Range of Raw Materials: The plastic raw materials used in producing wood-plastic composites are primarily high-density polyethylene or polypropylene, while wood fibers can be wood powder, rice husks, or wood fibers. Additionally, small amounts of additives and processing aids are required.
7.Customizable Shapes and Sizes: They can be manufactured into any desired shape and size according to requirements.
8.UV Stability and Good Coloring Properties.
Material Technology
With the development of wood-plastic composite materials, the plastic raw materials used in the production of wood-plastic composites include not only high-density polyethylene or polypropylene, but also polyvinyl chloride (PVC) and polystyrene (PS). The processing technology has evolved from the early single-screw extruders to the second-generation conical twin-screw extruders, and then to initial pelletization by parallel twin-screw extruders, followed by shaping through conical screw extrusion. These advancements address difficulties in plasticization, poor aging resistance, poor creep resistance, color consistency, durability, and tensile strength, among other issues. [1] Many research institutes and factories in China have accumulated years of research and development, ensuring that the WPC (wood-plastic composite) materials manufactured meet the requirements of GB/T 24137, ASTM D7031, ASTM D7032, and BS DD CEN/TS 15534-3. [2]
Application Scope
One of the primary uses of wood-plastic composite materials is to replace solid wood in various fields. The most extensive application is in building products, accounting for 75% of the total use of wood-plastic composites. The main places and uses of wood-plastic composite materials are detailed in the table below.
Table 1.3-1 Main Uses and Applications of Wood-Plastic Composite Materials [3]
Location
Category
Main Uses
Specifications
Outdoor Outdoor boards Lawn paths, pool edges, outdoor corridors Customized as per user requirements
Planter boards Planters, tree pots, fences, garbage bins Customized as per user requirements
Decorative boards Exterior wall panels, sunshades, louvers Customized as per user requirements
Bench slats Seats, chair slats, backrest slats, leisure table tops Customized as per user requirements
Signboards Signs, indicators, bulletin boards Customized as per user requirements
Structural materials Columns, beams, rafters (can be fitted with metal parts) Square, circular, I-beam shapes
Hydrophilic paving boards Dock decking, water pathways, waterfront constructions Width 10-15cm, height 2-3cm
Profiled (board) materials Boardwalks, pathways, bridge decking (solid or hollow) Width 10-15cm, height 2-3cm
Profiled (pole) materials Handrails, guardrails, fences, partitions, linings Customized as per user requirements
Arbor corridors —— Complete construction as per user requirements
Outdoor pavilions —— Complete construction as per user requirements
Outdoor platforms —— Complete construction as per user requirements
Simple parking sheds —— Complete construction as per user requirements
Indoor Flooring —— Thickness 1.2-1.8cm
Ceiling boards —— Customized as per user requirements
Skirting boards —— Customized as per user requirements
Bathroom boards —— Customized as per user requirements
Door and window frames —— Customized as per user requirements
Interior partitions —— Customized as per user requirements
Soundproof panels (walls) —— Customized as per user requirements
Decorative moldings Various corner lines, edges, inlays, decorative strips Customized as per user requirements
Performance Standards
LY/T1613-2004 Extruded Wood-Plastic Composite Boards
Physical and Chemical Performance
Should comply with the requirements of Table 1.5-1
Table 1.5-1 Physical and Chemical Performance of Wood-Plastic Composites
Property
Indicator
Moisture content (%) ≤ 2
Hardness (HRR) ≥ 58
Water absorption thickness expansion rate (%) ≤ 1
Static bending strength (MPa) ≥ 20
Flexural modulus of elasticity (MPa) ≥ 1800
Surface wear resistance (g/100r) ≤ 0.08
Low-temperature drop hammer impact, number of fractures (pieces) ≤ 1
Condition after heating No bubbles, cracks, or spots
Dimensional change rate after heating (%) ±2.5
Dimensional change rate under high and low temperatures (%) ±20.2
Grip screw strength (N) ≥ Board surface: 1000, Board material: 800
Weather resistance (MPa) ≥ Static bending strength: 16
Chinese standards: GB/T 24137; GB/T 17657, etc. Foreign standards: Notable ones include ASTM D7031, ASTM D7032, BS DD CEN/TS 15534-3, etc.