Iphaneli ye-aluminium eyinhlanganisela ngaphakathi nangaphandle kwezendlalelo ezimbili kukhona ipuleti le-aluminium eliwugqinsi elingu-0.5mm elihlanganiswe phakathi kwepuleti le-aluminium eliwugqinsi elingu-2-5mm linocwecwe oluncane kakhulu lweroli eliyisifutho se-fluorocarbon. Leli bhodi eliyinhlanganisela libhekene nombala ofanayo, indawo eyisicaba, kulula ukwenza, kodwa ukushiyeka kwaleli bhodi elihlanganisiwe liwukuthi phakathi kwesangweji lebhodi elihlanganisiwe liqukethe izithako ezinobuthi, ekushiseni noma kuze kufike ekushiseni okuphezulu kwegesi, nge-internal and izindonga zangaphandle zingcolisa imvelo, kuyilapho isangweji se-aluminium ne-PVC sisetshenziselwa ukunamathisela ukucindezela, amandla ayo ayinhlanganisela awekho phezulu, phakathi kwezingqimba ezimbili zingadonswa ngamandla ukuze kuhlukaniswe ipuleti le-aluminium nesemishi. Ngaphezu kwalokho, leli puleti eliyinhlanganisela ngenxa yokuthi ipuleti le-aluminium lincane kakhulu ekushiseni kwasendaweni, ungqimba lwesemishi eliphakathi kulula ukukhiqiza ukunwetshwa ukuze ipuleti le-aluminium liphumele ngaphandle.
Kusukela endaweni yokubuka yokuvikela umbani kwekhethini, ngoba ipuleti eliyinhlanganisela ye-aluminium liyizendlalelo ezimbili zeshidi le-aluminium eliwugqinsi elingu-0.5mm kanye ne-polyethylene ecindezelayo yokubopha futhi ibe. I-Polyethylene i-conductor embi, izendlalelo ezimbili ze-aluminiyamu ipuleti elincanyana endaweni evalekile, nakuba ungqimba lwangaphakathi lokukhiqizwa kwepuleti eliyinhlanganisela ye-aluminium kanye ne-aluminium alloy subframe, ama-rivets nepuleti eliyinhlanganisela ye-aluminium ezinhlangothini ezine ezigobile ze-fixed exhunyiwe; ngenxa yokuthi indawo e-riveted incane kakhulu, okubaluleke nakakhulu, ipuleti elincane le-aluminium elingu-0.5mm lincane kakhulu, uma kwenzeka kuba khona umbani, ukugeleza kombani okukhulu esakhiweni ukuthuthukiswa okuhlangene okuzungeze ipuleti lodonga lwamakhethini kuzongena ipuleti elincane le-aluminium elingu-0.5mm, amandla akhona okunzima ukwenza ngepuleti eliyinhlanganisela eliphansi Ibhilidi lishaywe umbani.
Kusukela ekukhiqizeni nasekufakweni kwephaneli eyinhlanganisela ye-aluminium: ukukhiqizwa kwephaneli eyinhlanganisela ye-aluminium kuqala kufakwe kuzo zonke izinhlangothi zephaneli eyinhlanganisela, kunqunywe ububanzi obuthile nohlangothi olulodwa lwe-aluminium nesendlalelo sepulasitiki kushiya ipuleti le-aluminium yangaphandle elingu-0.5mm kuphela, goba i-engeli engu-90° ibe unxande kuzo zonke izinhlangothi, bese wenza uhlaka olungaphansi elingunxande olunosayizi ofanayo ngezinto zephrofayela ye-aluminium bese ulufaka endaweni engunxande yephaneli eyinhlanganisela ye-aluminium, uhlangothi olungezansi lohlaka oluncane lunanyathiselwe ngemuva Iphaneli eyinhlanganisela ye-aluminium, izinhlangothi ezine zephaneli eyinhlanganisela egobelwe phezulu zihlanganiswe nama-rivets kuzo zonke izinhlangothi zozimele ongaphansi, bese unxande bese enamathiselwe ngemigoqo eyodwa yokuqinisa iphrofayela ye-aluminium eminingana phakathi. Phakathi nendawo, imigoqo eyodwa kuya kwezimbalwa zokuqinisa i-aluminium zinamathiselwe nge-adhesive yesakhiwo.
Iningi lamayunithi amanje okufakwa nokukhiqiza awenziwa ngokuya ngomkhuba ongenhla, kodwa kuphaneli ye-aluminium ngemva kokugubha unqenqema olungaphezulu olugotshwe lube yi-engeli engu-90 °, kuphela emaphethelweni amane agoqiwe epuleti eliyinhlanganisela kanye ne-engeli ye-aluminium engashintshi. Ukuze ipuleti likwazi ukuzithwala nanoma yimaphi amandla angaphandle nganoma imuphi umthwalo amapuleti e-aluminium asemaceleni amane angu-0.5mm ukuze athwale, ukuphepha kuncane. Noma yiluphi udonga lwamakhethini nganoma isiphi isikhathi lungaphansi kokucindezela komthwalo womoya okuhlukile okuhle nokubi, indawo yepuleti izinhlangothi ezine izinhlangothi ezine 0.5mm kulula ukuphuka, lo mkhuba ube kumaphrojekthi amaningi, ngakho-ke ukukhiqizwa kodonga lwamakhethini e-aluminium composite kumele kwengezwe i-aluminium alloy subframe futhi imigoqo yokuqinisa.